广东11选5

高效氣動雙組份打膠機的安裝和操作流程

發布時間:2019/10/18    發布人:

  一、雙組份打膠機的安裝
  I. installation of two-component gluing machine
  1、應該將雙組份打膠機設備安裝在無粉塵和腐蝕性氣體的環境中(這一要求不同于其他設備,當然,如果條件不足以爭取至少有無腐蝕性氣體,畢竟設備有電線和管道,不耐腐蝕)。
  1. The two-component dispenser equipment should be installed in the environment without dust and corrosive gas (this requirement is different from other equipment, of course, if the conditions are not enough to strive for at least whether there is corrosive gas, after all, the equipment has wires and pipes, which is not corrosion-resistant).
  2、室內溫度好控制在10~40度的室內堅硬空中上,空中應水平度要好。(小編這里說的空中水平度要好不一定要非常的平整才行,我們的設備在設計之初曾經思索到了空中復雜性的要素所以對空中平整度是有相當大的忍讓度的,只需不是幅度提別的大普通都可以正常工作。)
  2. The indoor temperature should be controlled at 10-40 ℃ indoor hard air, and the air should be level. (the air levelness mentioned by Xiaobian here must be very smooth or not. At the beginning of the design, our equipment has considered the elements of air complexity, so it has a considerable tolerance for air levelness. It can work normally only if it's not in a large range.)
  3、雙組份打膠機安裝之前,應先檢查能否有因運輸、搬動構成的變形、損壞和緊固件松動情況,之前就曾經有客戶在移動打膠機的過程中把設備的智能控制系統的一個零部件碰掉了而招致設備無法正常運轉,我們的工作人員到現場后才排查出的緣由。
  3. Before the installation of the two-component gluing machine, check whether there is any deformation, damage and fastener looseness caused by transportation and moving. Before that, there was a customer who touched a part of the intelligent control system of the equipment in the process of moving the gluing machine and caused the equipment to fail to operate normally. Our staff came to the site to find out the reason.
  4、首先我們可以根據空中平整度的理論情況來經過調整設備的可升降地腳螺栓來調整設備的水平度直到設備水平而穩定。然后按圖接線并可靠接地,把氣源接入機器所配帶的氣源接口,確保無漏氣現象。
  4. First of all, we can adjust the levelness of the equipment through adjusting the lifting anchor bolt of the equipment according to the theoretical situation of air flatness until the equipment is level and stable. Then connect the wire according to the drawing and reliably ground, connect the air source to the air source interface provided by the machine, and ensure no air leakage.
  5、向油槽中加注液壓油至指定位置,46#液壓油(約為50升左右)。
  5. Fill the oil tank with hydraulic oil to the designated position, 46 × hydraulic oil (about 50L).
  6、接通電源并翻開查看設備能否能夠正常運轉。
  6. Turn on the power supply and turn it over to check whether the equipment can operate normally.

雙組份打膠機
  二、雙組份打膠機的操作流程
  II. Operation flow of two-component gluing machine
  雙組份打膠機的操作過程十分的簡單,小編大約總結下分為兩個部分一個是控制系統的操作,另一個就是膠桶的安裝/改換,細致點的方法如下。
  The operation process of the two-component gluing machine is very simple. The summary of the small edition is divided into two parts: one is the operation of the control system, the other is the installation / replacement of the rubber barrel. The detailed methods are as follows.
  ①控制系統操作方法
  ① operation method of control system
  1.接通電源(380V 三相四線)和氣源(0.6-0.7MPa)。
  1. Connect the power supply (380V three-phase four wire) and air source (0.6-0.7mpa).
  2.翻開A,B膠供膠閥門,關閉B膠回流閥門。
  2. Open the glue supply valve A and B, and close the glue return valve B.
  3.在控制面板上選擇“開機”然后檢查一下A,B膠能否工作正常。此時供膠機混膠工作準備就緒。
  3. Select "power on" on the control panel and check whether glue a and B work normally. At this time, the mixing work of the glue feeder is ready.
  4、假設長時間不用(超越15分鐘)或者是下班時要在控制面板上選擇“沖槍”,然后翻開B膠回流閥門,關閉B膠供膠閥門.此時供膠機沖槍準備工作就緒。
  4. If it is not used for a long time (more than 15 minutes) or at the end of work, select "gun punching" on the control panel, then open the B glue return valve and close the B glue supply valve. At this time, the gun punching preparation of the glue supply machine is ready.
  5、每次操作前確保設備的水平度,調整機器的水平度,調理地腳的高度使機身水平。
  5. Before each operation, ensure the levelness of the equipment, adjust the levelness of the machine, and adjust the height of the foundation to make the body level.
  6、接通電源后先檢查各電機的旋轉方向能否正確,接通與CL—A—01打膠機的膠管、信號。(留意:A膠提膠齒輪泵電機的旋轉方向必需契合齒輪泵旋轉方向)
  6. After connecting the power supply, first check whether the rotation direction of each motor is correct, and connect the rubber hose and signal with cl-a-01 dispenser. (Note: the rotation direction of a glue lift gear pump motor must match the rotation direction of gear pump)
  ②膠桶的安裝/改換
  ② installation / replacement of rubber barrel
  1、在控制面板上選擇“AB膠壓盤”。
  1. Select "AB glue pressure plate" on the control panel.
  2、再選擇“A膠升”此時A膠壓盤上升。
  2. Select "a glue rise" again, and then the a glue pressure plate rises.
  3、高度到位時在控制面板上選擇“A膠停”
  3. Select "a glue stop" on the control panel when the height is in place.
  4、將A膠桶放到壓盤下面,翻開桶蓋將里面的膠袋固定好,將膠桶的上口與壓盤對齊(留意:新機器或是剛換上的密封圈是要先將密封圈外表涂上A膠,以便起到潤滑作用)。
  4. Put the a-rubber barrel under the pressure plate, open the end of the barrel to fix the inner rubber bag, and align the upper mouth of the rubber barrel with the pressure plate (Note: for the new machine or the newly replaced sealing ring, the surface of the sealing ring shall be coated with a-rubber first, so as to play a lubricating role).
  5、翻開A膠壓盤上的排氣閥,然后再選擇“A膠降”,此時A膠壓盤降落,等壓盤快要降到桶口時中止降落,檢查壓盤能否對齊桶口,調整膠桶的位置對齊為止。
  5. Open the vent valve on the a-rubber pressure plate, and then select "a rubber drop". At this time, the a-rubber pressure plate will drop. When the equal pressure plate is about to drop to the barrel mouth, stop falling. Check whether the pressure plate can align with the barrel mouth, and adjust the position of the rubber barrel until it is aligned.
  6、讓壓盤斷續降落(即A膠降→A膠停→A膠降---),當壓盤壓入桶內時可使壓盤連續降落,此時排氣閥內有空氣排出,當排氣閥內連續排出A膠而沒有空氣排出時,壓盤中止降落并關閉閥門。
  6. Let the pressure plate drop intermittently (i.e. a glue drop → a glue stop → a glue drop --). When the pressure plate is pressed into the barrel, it can make the pressure plate drop continuously. At this time, there is air in the exhaust valve to discharge. When a glue is discharged continuously in the exhaust valve without air, the pressure plate stops falling and closes the valve.
  7、此時A桶安裝完成,抵達工作準備狀態。B膠桶安裝方法同A膠安裝方法。
  7. At this time, barrel a is installed and ready for work. The installation method of rubber barrel B is the same as that of rubber barrel a.
  三、雙組份打膠機的留意事項
  III. precautions for two-component gluing machine
  1、在當天機器操作終了后要把膠管內的膠沖出,防止硬化;假設長時間不適用要留意用煤油清洗膠管和膠槍。
  1. After the end of the machine operation on that day, the rubber in the rubber hose shall be flushed out to prevent hardening; if it is not applicable for a long time, pay attention to cleaning the rubber hose and gun with kerosene.
  2、雙組份打膠機運用的硅酮膠或聚硫膠要留意雜質不能過高,低質量的膠容易堵塞膠管的過濾系統,構成出膠不暢或不均勻。
  2. For the silicone rubber or polysulfide rubber used in the two-component gluing machine, it is necessary to pay attention to the impurities not to be too high, and the low-quality rubber is easy to block the filtering system of the rubber tube, forming a poor or uneven rubber output.
  3、在改換膠的品種時要特別留意把雙組份打膠機內殘留的膠沖凈,好清洗,由于不同品種以致品牌的膠容易反響堵塞機器。
  3. When changing the type of glue, pay special attention to the cleaning of the residual glue in the two-component dispenser. It is better to clean it. Because of different types, the brand glue is easy to reverberate and block the machine.
  4、液壓站系統的壓力,不能調的太高,要根據室內環境溫度等理論情況,調至滿足膠嘴正常出膠均勻打膠即可。翻開液壓站時一定要翻開膠槍,否則B組份管路壓力將升得很高,構成安全事故。
  4. The pressure of the hydraulic station system shall not be adjusted too high. According to the theoretical conditions such as the indoor ambient temperature, adjust it to meet the requirements of the normal dispensing of the glue nozzle and evenly apply the glue. When opening the hydraulic station, the glue gun must be opened, otherwise the pressure of component B pipeline will rise very high, which will constitute a safety accident.
  5、A膠提膠泵連續工作1分鐘以上沒有供膠中止,說明管路內有空氣,此時會報警,須翻開泵上管接頭再翻開A膠提膠泵,直到出膠為止,中止并接好接頭,膠槍會呈現有空氣的嗶嗶爆破聲,空氣排凈就好了。
  5. The a glue lift pump works continuously for more than 1 minute without stopping the glue supply, which means there is air in the pipeline. At this time, an alarm will be given. It is necessary to turn over the upper pipe joint of the pump and then turn over the a glue lift pump until the glue is discharged. Stop and connect the joint. The glue gun will show an air beep blasting sound, and the air will be discharged completely.
  6、硅酮膠B 組份遇空氣會結殼,影響泵的正常工作和管路的暢通,因此,停機時B組份膠的一切通道在泄壓后均應關閉,使B組份不得接觸空氣。
  6. Component B of silicone rubber will crust when encountering air, which will affect the normal operation of the pump and the smooth flow of the pipeline. Therefore, all channels of component B rubber shall be closed after pressure relief during shutdown, so that component B shall not contact the air.
  7、正常工作時不要斷氣源,假設發現斷氣源應中止工作。
  7. Do not cut off the gas source during normal operation. If it is found that the gas source is cut off, the operation shall be stopped.
  以上就是小編對雙組份打膠機安裝、調試、運用方法以及運用當中我們應當留意的一些事情學問分享。希望小編的這篇文章能夠輔佐到有這方面需求的朋友。
广东11选5   The above is the knowledge sharing about the installation, debugging, application methods and some things we should pay attention to. I hope that this article can help my friends who need it.

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